Introduction
The semi-steel adamite roll is cast as a whole and there is no weak interface in compound casting roll, thus it has a better capacity, strength and toughness than cast iron roll. This kind of mill rolls can be used as work roll, back-up roll and vertical roll for large-class and medium-class rough rolling mill and intermediate rolling mill of section steel, wire rod, rail beams, steel billet, hot rolling steel strip.
Most of the semi-steel rolls are produced by the static integral casting method. It must be subjected to high-temperature diffusion annealing. Generally, semi-steel rolls are required to control the total amount of non-metallic inclusions below 0.05%. The centrifugal composite semi-steel back-up rolls are made of semi-steel material, the body and neck of the rolls are made of nodular cast iron, and they have been successfully used in hot-rolled strip steel finishing mill. The semi-steel roll ring is produced by composite centrifugal casting. The outer layer of the roll ring is high-carbon semi-steel. The inner layer of the roll ring is graphite steel or ductile iron. Use a high-speed rotating centrifuge to make two different types of molten steel poured and cast.
Chemical Composition
Alloy Materials
|
C
|
Si
|
Mn
|
P
|
S
|
Ni
|
Cr
|
Mo
|
ZuB140CrNiMo
|
1.30~1.50
|
0.30~0.60
|
0.70~1.10
|
≤0.035
|
≤0.030
|
0.20~0.80
|
0.80~1.20
|
0.20~0.60
|
ZuB160CrNiMo
|
1.50~1.70
|
0.30~0.60
|
0.70~1.10
|
≤0.035
|
≤0.030
|
0.20~1.00
|
0.80~1.20
|
0.20~0.60
|
ZuB180CrNiMo
|
1.70~1.90
|
0.30~1.00
|
0.70~1.20
|
≤0.035
|
≤0.030
|
0.60~1.50
|
1.00~1.50
|
0.20~0.80
|
ZuB200CrNiMo
|
1.90~2.10
|
0.30~1.00
|
0.70~1.20
|
≤0.035
|
≤0.030
|
1.00~2.00
|
1.20~2.00
|
0.20~0.80
|
Physical Properties
Alloy Materials
|
Roll-body hardness HSD
|
Tensile strength Mpa
|
Ductility %
|
Impact toughness J/cm
|
ZuB140CrNiMo
|
35~45
|
≥590
|
≥1.0
|
≥4
|
ZuB160CrNiMo
|
38~53
|
≥540
|
≥1.0
|
≥4
|
ZuB180CrNiMo
|
42~55
|
≥500
|
≥0.5
|
≥4
|
ZuB200CrNiMo
|
45~60
|
≥450
|
≥0.5
|
≥4
|
Metallographic Structure
The metallurgical structure of roll-body work layer: Pearlite + carbide or fine pearlite + a little bainite + carbide